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Custom Signal & Ground Combined Wiring Harness with IDC Connectors
Detailed Parameters
Connector Types:
Dual 2.54mm pitch IDC (Insulation Displacement Connector) headers (for multi-signal transmission)
Single tin-plated copper ring terminal (for chassis grounding / power reference)
Wire Configuration:
Flat ribbon cable (gray/red conductors) for signal lines
Single black insulated ground wire with ring terminal
Wire Gauge: 28 AWG tinned copper stranded wire (signal); 22 AWG tinned copper stranded wire (ground)
Insulation Material:
Signal wires: PVC insulation (flat ribbon)
Ground wire: Heat-resistant PVC insulation
Overall cable: Black PET braided / plastic sleeve for protection
Cable Length: Customizable (standard options: 0.3m / 0.5m / 1.0m)
Voltage Rating: 300V (signal) / 600V (ground)
Current Rating: Up to 1A per signal conductor; Up to 10A for ground conductor
Connector Material: High-temperature plastic housing, gold-plated contacts for signal integrity
Ground Terminal: Tin-plated copper ring terminal (hole size customizable: M4 / M5 / M6)
Connector Types:
Dual 2.54mm pitch IDC (Insulation Displacement Connector) headers (for multi-signal transmission)
Single tin-plated copper ring terminal (for chassis grounding / power reference)
Wire Configuration:
Flat ribbon cable (gray/red conductors) for signal lines
Single black insulated ground wire with ring terminal
Wire Gauge: 28 AWG tinned copper stranded wire (signal); 22 AWG tinned copper stranded wire (ground)
Insulation Material:
Signal wires: PVC insulation (flat ribbon)
Ground wire: Heat-resistant PVC insulation
Overall cable: Black PET braided / plastic sleeve for protection
Cable Length: Customizable (standard options: 0.3m / 0.5m / 1.0m)
Voltage Rating: 300V (signal) / 600V (ground)
Current Rating: Up to 1A per signal conductor; Up to 10A for ground conductor
Connector Material: High-temperature plastic housing, gold-plated contacts for signal integrity
Ground Terminal: Tin-plated copper ring terminal (hole size customizable: M4 / M5 / M6)
More Details
Key Features
- Integrated Signal & Ground Design: Combines multi-signal ribbon cables and a dedicated ground wire in one harness, simplifying system wiring and ensuring stable grounding.
- IDC Termination: Insulation displacement connectors enable fast, reliable signal terminations without wire stripping, reducing assembly time and connection errors.
- Mechanical Protection: Black outer sleeve shields wires from abrasion, dust, and mechanical stress, ideal for harsh industrial environments.
- Secure Grounding: Ring terminal provides a low-resistance, permanent connection to chassis or ground bus bars, preventing signal interference and electrical noise.
- Customizable Pinout: Tailored to customer-specific signal assignments and connector positions, ensuring full compatibility with target equipment.
Application Scope
- Industrial Control Systems: Connects PLCs, I/O modules, and control panels for multi-signal transmission and reliable grounding.
- Automotive Electronics: Used in vehicle control units (ECUs) and infotainment systems for internal signal routing and chassis grounding.
- Test & Measurement Equipment: Deployed in data loggers, oscilloscopes, and test fixtures to link sensor arrays to main control boards.
- Medical Devices: Integrated into diagnostic and monitoring equipment where stable signal transmission and safe grounding are critical.
- Consumer Electronics: Applied in printers, gaming consoles, and audio devices for internal inter-board connections and noise reduction.
