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Custom Multi-Connector Industrial Wiring Harness with Spiral Cable Management
Detailed Parameters
Connector Types:
RJ11/RJ45 modular plugs (for data/telecom signal transmission)
2.54mm pitch plastic pin headers (for low-current signal/control connections)
Tin-plated copper ring terminals (for power/grounding connections)
Wire Types:
Multi-strand tinned copper wires (signal & power conductors)
Twisted-pair data wires (for RJ11/RJ45 connectors)
Wire Gauges: Customizable (typically 22–26 AWG for signals, 16–20 AWG for power)
Cable Management: Gray spiral wrap (polyethylene material) for bundling and protecting all wires
Insulation Material: Flame-retardant PVC (temperature rating: 105°C)
Voltage Rating: 300V (signal) / 600V (power)
Current Rating: Up to 5A per power conductor, 1A per signal conductor
Cable Length: Fully customizable (per customer specifications)
Termination: Crimped/soldered connections with heat-shrink tubing for strain relief and insulation
Connector Types:
RJ11/RJ45 modular plugs (for data/telecom signal transmission)
2.54mm pitch plastic pin headers (for low-current signal/control connections)
Tin-plated copper ring terminals (for power/grounding connections)
Wire Types:
Multi-strand tinned copper wires (signal & power conductors)
Twisted-pair data wires (for RJ11/RJ45 connectors)
Wire Gauges: Customizable (typically 22–26 AWG for signals, 16–20 AWG for power)
Cable Management: Gray spiral wrap (polyethylene material) for bundling and protecting all wires
Insulation Material: Flame-retardant PVC (temperature rating: 105°C)
Voltage Rating: 300V (signal) / 600V (power)
Current Rating: Up to 5A per power conductor, 1A per signal conductor
Cable Length: Fully customizable (per customer specifications)
Termination: Crimped/soldered connections with heat-shrink tubing for strain relief and insulation
More Details
Key Features
- Multi-Function Integration: Combines signal (RJ11/RJ45, pin headers) and power (ring terminals) connections in one unified harness, reducing system wiring complexity.
- Superior Cable Protection: Spiral wrap provides robust mechanical protection against abrasion, tangling, and environmental stress, while maintaining flexibility for routing.
- Customizable Design: Tailored to customer-specific pinouts, connector combinations, and length requirements, ensuring perfect compatibility with target equipment.
- Reliable Connections: Gold-plated RJ contacts and tin-plated ring terminals ensure low resistance, corrosion resistance, and stable performance in industrial environments.
- Organized Routing: Bundled design simplifies installation, maintenance, and troubleshooting, minimizing wiring errors in complex systems.
Application Scope
- Industrial Automation: Used in factory automation lines, robotic arms, and PLC-based control systems to link sensors, actuators, and control panels.
- Telecom & Networking: Deployed in telephone systems, network switches, and access control devices for combined data and power connectivity.
- Medical Equipment: Integrated into diagnostic and therapeutic devices where reliable signal and power transmission are critical.
- Commercial Appliances: Applied in vending machines, POS systems, and security equipment for streamlined internal wiring.
- Specialized Machinery: Custom-built for printing, packaging, and textile machinery to meet unique signal and power routing needs.
