With the rapid development of smart manufacturing, new energy and other fields, demand for customized industrial wire harnesses is exploding. Industry data shows its market scale rose over 30% YoY in 2025, with small-batch, multi-variety and short-delivery orders accounting for over 60%. Flexible production, which responds quickly to customers, has become the core competitiveness of wire harness manufacturers, replacing the traditional mass production model.
1.Why Has the Demand for Customization Surged?
Intensified differentiated competition for equipment drives the need for custom wire harnesses.
In a highly homogeneous market, product innovation is the key to winning. Custom wire harnesses directly boost the layout, performance and reliability of your complete equipment.
✅ Custom length & pin count for NEV battery pack voltage collection wires (per cell layout)
✅ Tailored bending radius & drag chain stroke for industrial robot joint wire harnesses
2.Popularization of Non-Standard Interface and Integrated Design
A growing number of devices adopt special connectors (e.g., Hirose, LEMO, custom M series) or multi-functional integrated cables (power + signal + shielding). Standard wire harnesses cannot be directly adapted and must be customized.
3.R&D cycles are shortened, and small-batch trial production has become the norm.
To seize market share, enterprises are constantly compressing product R&D cycles and requiring suppliers to provide samples quickly. Meanwhile, there is frequent demand for wire harnesses during small-batch trial production and pilot testing phases, and traditional manufacturers often reject orders due to "high minimum order quantities".
Shenyangming's strengths are as follows:
In-house factory with full-process control: All processes, from material extrusion, shielding braiding to crimping and testing, are completed in our own workshops for consistent quality.
Small-batch customization support: We accept minimum orders of 50 pieces and provide rapid prototyping within 3-7 days, meeting customers' R&D and trial production needs.
Professional engineering team: Free technical consulting and selection suggestions are offered to assist customers in optimizing wire harness designs.
Automation + manual collaboration: We have introduced fully automatic crimping and testing equipment while retaining flexible assembly capabilities, balancing efficiency and product diversity.
At present, Shenyangming has provided customized wire harness solutions for numerous automation equipment suppliers, new energy enterprises and medical instrument manufacturers. Our products are widely applied in high-demand scenarios such as servo systems, robotic joints and BMS data acquisition systems.
